Makinos newest wire edm machining technology is really hot. Half the maintenance, half the wire most edm machines chew through more than one pound of wire per hour, making wire consumption the biggest expense of operating wire edms. Expert systems that apply proven, machinespecific knowledge of cutting conditions. It utilizes high technical knowhow and human resources that accumulated as a specialized maker of the. As part of the makino upj2, the worlds only conventional horizontal wire edm machine, wirewizard technology delivers higher speed and better surface finishes with fewer passes and superior accuracy, with substantially reduced consumable and maintenance costs.
The quality of makino machines keeps them running, but its the software and digital tools in those machines that put makino right on the leading edge of technology. Targeted to applications in precision plastic injection molds. Targeted to applications in precision plastic injection molds, engineered plastics, precision stamping tooling, and medical and micromanufacturing. Jeff kiszonas, makinos edm product manager, adds, most edm advancements in the past decade have focused on increasing machining speed without reducing accuracy, but have.
Decades of collaboration have led to innovative solutions. Here, improved contour fidelity for inner and outer radii ensure more reliable wire threading for demanding geometries and small start bores. The excellent fikus cam solutions for wire edm completely integrated in the solidworks environment. Jan 07, 2017 makino leading manufacturer of edm products are supplying the most user friendly, accurate machines available, with unrivalled build quality and innovative machine design. In this video you will see multiple design improvements, including an air.
Makinos ujseries of wedm machines, the u32j and the u53j, take accuracy and finish capabilities to a higher level. Practical machinist is the easiest way to learn new techniques, get. Makino sp43 cnc wire edm, mgwr control, 1818 travels, submerged, auto thread, auto wire cut, 2002. But voice activated machine operation is just half the. Makino leading manufacturer of edm products are supplying the most user friendly, accurate machines available, with unrivalled build quality. The u32j includes makinos hyper i control that utilizes a straightforward 3step operation process of programsetuprun, and this efficient and userfriendly interface is used for all makino wire and ram edm machines. Introducing the new up6 heat wire edm machine designed for ultra precision machining. The da300 is inspired by the best design characteristics from both vertical and horizontal machine platforms to deliver the highest. Nov 01, 20 wire edm goes 3d cam for moldmaking operations new features, technologies and software make wire edm wellsuited for tackling solid models, and improving taper angles and surface finish. Athena runs on any makino vmc, hmc or edm, using the single universal language of voice command.
The design enhances the unattended operation of small wire and small part detail work. Mason, ohio june 15, 2018 the new machine is capable of. We rely on our software design teams to deliver highperformance and innovative new solutions, keeping us ahead of the curve and propelling us into the future. Makino created advantige technology for the machining of titanium in 2010, which was recognized as a winner of aviation weeks 2012 innovation challenge. The features and technologies incorporated into the u6 and u6 h. Longterm precision is maintained with the u10s stationary work table design, which provides support and rigidity for work pieces weighing up to 6,000 kg,228 lbs.
The u6i machine includes makinos latest developments and comes standard with the hyperdrive extreme wire path system. Shops with little to no experience were unwilling to explore this technology, but there. I believe manufacturers are beginning to see the significance of wire consumption but still assume its benefits come at a loss. With over 30 years of commitment to the wire edm community, esprit is widely recognized as the market leader in cam for wire edm. Reliable automatic wire threading is delivered with makino s renowned split precision vguide system, which supports dependable automatic wire threading at. Electronic discharge machining makino ednc 65 cnc ram edm mitsubishi ex30 cnc ram edm mitsubishi ea12a cnc ram edm makino u3 cnc wire edm. In 2007, makino introduced surfacewizard wire edm technology, designed to eliminate witness lines in stepped parts. It is designed to substantially improve ease of operation, machining speed and accuracy in large workpiece. Makinos hyperi control userfriendly interface that boosts edm productivity the unique and modern hyperi control system represents a paradigm shift in operational efficiency on the shop floor and. Size mm position appliction material n025 20ec090a4041 makino machine plastic packaging. Size mm position appliction material n025 20ec090a4041 makino machine plastic packaging and shipping packaging. Wire edm goes 3d cam for moldmaking operations new features, technologies and software make wire edm wellsuited for tackling solid models, and improving taper angles and surface. Carry out all your cad activities in the recognized solidworks software and, immediately, start all the cam processes in the intuitive, flexible, efficient and proven fikus cam solution for wire edm. Makino offers a range of wire edm machining solutions.
Wire edm innovative solutions optimized for individual wire. Practical machinist is the easiest way to learn new techniques, get answers quickly and discuss common challenges with your peers. The u3i machine combines all the productive features found in. Da300 vmc reduces machining time for complex production parts. The u32j includes makino s hyper i control that utilizes a straightforward 3step operation process of programsetuprun, and this efficient and userfriendly interface is used for all makino wire and ram edm machines. They have a mill mentality in the wire and thats not the way to run them. Wire edm makino u53j makinos ujseries of wedm machines, the u32j and the u53j, take accuracy and finish capabilities to a higher level. Makinos new duo series wire edms blend exceptional performance with ease of operation and maintenance for operators. Makino introduces its latest innovation in wire edm technology, the u10 wire edm. Fikus for wire cut edm cad cam software for wire edm. In this video you will see multiple design improvements. This new extreme wire edm system provides increased precision over wire tension, which helps improve part straightness and accuracy of small geometric details.
The da300 is inspired by the best design characteristics from both vertical and horizontal machine platforms to deliver the highest productive capabilities for multiaxis workpieces in the very smallest of machine footprints. Half the maintenance, half the wire most edm machines. It features a tiltingrotating spindle, insuring that the tool tip can be. Makino mgws5 cnc control, u and v axis programmable, caxis programmable with system 3r model 3660. They need someone badly to get their wires running correctly. Our edm facilities are located in a climate controlled room.
Makino control software makes it simple to manage shop floor production, process. Surfcam wire supports a comprehensive range of edm machines from leading machine tool manufacturers including agie, charmilles, brother, fanuc, hitachi, makino, ona, sodick, seibu and. Dec 11, 2009 makino s new duo series wire edms blend exceptional performance with ease of operation and maintenance for operators. Im looking for a company or individual that can write me a post processor that will work in fusion 360 to run my makino u3 wire edm. Makino is the world leader in wire edm, giving you faster processing times and superior surface finishes for even the most complex part geometries. From prototype to fully autmated parts production, makinos wire edm technology is equipped with new advancements in hightension wire technology, for the versatility you. Makinos hyperi control userfriendly interface that boosts edm productivity the unique and modern hyperi control system represents a paradigm shift in operational efficiency on the shop floor and provides operators with an identical, powerful, userfriendly interface that boosts productivity for both makino wire and sinker edm products. The quality of makino machines keeps them running, but its. Attendees viewed demonstrations of some of makinos latest highprecision machining technologies, including the worlds fastest wire edm machine makinos new u6 wire edm h. The large taper part shows the high taper guides capability to maintain a more accurate angle and not cause scraping damage to the wire making it possible to. The features and technologies incorporated into the u6. It utilizes high technical knowhow and human resources that accumulated as a specialized maker of the machine tool, and realizes simple operability despite of many functions and highperformance. The u86 is configured with the split vguide wire guide system, and provides submerged operations with to 20. No one can match makinos combination of innovative machine tools and software technology in both ram and wire edm machining.
Specially engineered edm wire increases machining speeds while preventing wire breaks. Decades of collaboration have led to innovative solutions optimized for individual wire edm brands and machines. Makino cnc wire electrical discharge machine for sale. Makino has also redeveloped the wire running system.
Edcam is the cam software for electric discharge machines that makino milling machine developed. Makino continues to raise the bar on machining technologies. Understanding the power of wire edm canadian metalworking. Makino s new wire machine is also athena voiceenabled, giving you handsfree control of the machine and easing training for new workers. Targeted to applications in precision plastic injection molds, engineered plastics, precision stamping tooling, and medical and micromanufacturing, these machines are capable of producing geometric accuracies of 0. Makino is also the only manufacturer of a horizontal wire edm, the upj2. Electrical discharge machining edm has long been the answer for high accuracy, demanding machining applications.
From prototype to fully autmated parts production, makinos wire edm technology is equipped with new advancements in hightension wire technology, for the versatility you need, with the performance you want. He also said he would buy me some work holding stuff. It features a tiltingrotating spindle, insuring that the tool tip can be positioned to provide optimum contact with the workpiece extending tool life, providing outstanding surface finishes and minimizing post. The v90s vertical machining center is a fiveaxis continuous processing platform designed for large diemold part machining.
Machines used makino sp43 cnc wire edm with system 3r. Edm has had a stigma of being a black art, said brian pfluger, edm product line manager, makino, mason, ohio. Need a post processor for makino wire edm ive talked with makino and they dont offer anything for 3rd party vendors. The machine utilizes a stationary work table design that delivers repeatable accuracy regardless of work piece size or weight. Wire edm cadcam cnc software by bobcadcam bobcadcam. Makino is a world leader in cnc machining centres, highprecision metal cutting technology and edm machinery, including horizontal machining centres, vertical machining centres, fiveaxis machining centres, graphite machining centres, and wire and ram edms. It is designed to substantially improve ease of operation, machining speed and accuracy in large workpiece applications. The u32j includes makinos hyper i control that utilizes a straightforward 3step operation process of programsetuprun, and this efficient and userfriendly interface is used for all makino wire and ram. Targeted to applications in precision plastic injection molds, engineered plastics. The makino u3 wire edm provides an ideal mix of speed, accuracy, and surface finish capability to tackle the most demanding applications. With pinpoint submicron precision and outstanding surface finish, these oilbased dielectric horizontal wire edms are ideal for small electronics, medical and micromachining applications. Wire edm is a complete wireframe, surface and solid modeling cadcam system that delivers ultra precision cuts with superiors finishes in an easy to use cnc programming software. Nov 12, 2019 they need someone badly to get their wires running correctly.
Introducing makinos new up6 heat wire edm designed for ultra. Carry out all your cad activities in the recognized solidworks software and, immediately, start all the. It utilizes high technical knowhow and human resources. Improving efficiency by eliminating mistakes due to manual input. We are located in the forest hill industrial park, north of baltimore and convenient to i95.
Makino edcam cam system for edm makino cadcam software. Makino duo series wire edm provides ease of operation and. It allows you to create and import part models, assign wirepath strategies, simulate and generate gcode specific to your wire machine and controller. Makino is a world leader in cnc machining centres, highprecision metal cutting technology and edm machinery, including horizontal machining centres, vertical. The machine utilizes a stationary work table with a programmable 3sided rise and fall work tank that provides excellent access to the work zone. To improve wire threading, the wire threading system has also been equipped to operate either dry or with water jet. Makino software is designed to work smarter, not harder.
The bx3 machine, while similar to the edbv3 model, represents further specialization for the higher part production volumes of small aeroengine. Makino makino u10, 5axis wire edm, hyper 1 control,51. The u3i machine combines all the productive features found in the u3 and u3 h. The machine utilizes a stationary work table with a programmable 3sided rise and fall. Need a post processor for makino wire edm autodesk. Im looking for a company or individual that can write me a post processor that will work. Makino cnc control, pico style wire guides, programmable caxis rotary table, tooling rails, automatic wire threader, 64mb flash rom, remote operator panel, rs232 interface, ethernet connection. Our close work with the technology leaders such as gf machining solutions, ona, sodick, mitsubishi, makino, fanuc, and others, put fikus visualcam ahead of other cam packages when it comes to get the most out of your wire edm machine. The u3i wire electrical discharge wire edm machine is a highaccuracy variant of makinos versatile useries precision wire edm product line. Dec 17, 2009 jeff kiszonas, makinos edm product manager, adds, most edm advancements in the past decade have focused on increasing machining speed without reducing accuracy, but have neglected the impact of wire consumption. The makino bx3 machine is purposebuilt for the edm drilling demands of high volume production applications of cooling film hole features that are found in blade and vane turbine engine components.
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